Gukata inyanya, imashini itunganya chili n'umurongo wo kubyaza umusaruro
Iterambere rihoraho ryubushakashatsi ryashizeho icyerekezo cyihariye cya sosiyete n'inzira ya tekiniki.Ibikorwa byose byo gukora ibikoresho byubahiriza ibipimo bya ISO9001.Uyu murongo wo kubyaza umusaruro ugizwe ahanini nimashini imesa, lift, imashini itondekanya, crusher, pre-heater, imashini isunika, ibyiciro bitatu-bine byingufu zigenda zikwirakwizwa (imashini yibanda), imashini itwara imashini hamwe na aseptic imwe / ebyiri imashini yuzuza nibindi bikoresho bigize.Uyu murongo wo gutunganya urashobora kubyara HB28% -30%, CB28% -30%, HB30% -32%, CB36% -38% nubundi bwoko bwinyanya ketchup, isosi ya chili hamwe nifu yigitunguru cya pome, ifu ya chili, isosi ya karoti nibindi. .
Ikariso y'inyanya, imashini itunganya isosi ya chili hamwe nu murongo wo kubyaza umusaruro: icupa ryibirahure, icupa rya PET icupa, zip-top irashobora, ipaki yoroheje ya aseptic, ikarito yamatafari, igikarito cyo hejuru, 2L-220L umufuka wa aseptike mu ngoma, igikarito, igikapu cya pulasitike, 70 -4500g amabati arashobora.
Gukata inyanya, imashini itunganya isosi ya chili hamwe numurongo utunganya:
1).Kwakira ibikoresho fatizo bigomba gukurikiza ibisabwa byubwoko bwihariye bwo gutunganya.Ubwoko bwumuhondo, umutuku cyangwa ibara ryoroshye ntibishobora kuvangwa, kandi imbuto zifite ibitugu byatsi, irangi, guturika, kwangirika, kubora kwizuru no gukura bidahagije bizakurwaho."Wuxinguo" hamwe nabafite ibara ritaringaniye hamwe nuburemere bwimbuto zoroheje bakurwaho na flotation mugihe cyo gukaraba imbuto.
2).Hitamo imbuto, ukureho uruti hanyuma woze imbuto ukoresheje, hanyuma utere amazi kugirango umenye neza ko afite isuku.Igiti cy'imbuto z'inyanya hamwe na sepale ni icyatsi kandi gifite impumuro yihariye, igira ingaruka kumabara.Kuramo igitugu kibisi n'inkovu hanyuma utore inyanya zidatunganijwe.
3).Kumenagura n'imbuto bivanaho gusya bivuze ko gushyushya byihuse kandi bisa mugihe cyo guteka;gukuramo imbuto ni ukurinda imbuto kumeneka mugihe cyo gukubita.Niba bivanze muri pompe, uburyohe, imiterere nuburyohe bwibicuruzwa bizagira ingaruka.Amababi abiri yamashanyarazi akoreshwa mu kumenagura no kuvanaho imbuto, hanyuma imbuto ikurwaho na rotateur rotary (aperture 10 mm) nimbuto (aperture 1 mm).
4).Guteka, gukubita no gutekesha bituma inyanya yamenetse kandi idafite imbuto isukuye vuba kuri 85 ℃ ~ 90 ℃ kugirango uhagarike ibikorwa bya pectin lipase hamwe n’amata menshi uronidase, wirinde kwangirika kwa pectine, kandi bigabanye ubukana hamwe nubutunzi bwa paste. .Nyuma yo guteka, ifu mbisi yinjira mubyiciro bitatu.Ibikoresho bikubitwa byihuta cyane byizunguruka muri beater.Umutobe wa pulp ushyizwemo unyuze mu mwobo uzenguruka hanyuma winjira mu cyegeranyo gikurikira.Igishishwa n'imbuto bisohoka mu ndobo isohoka kugirango itandukane umutobe w'imbuto n'imbuto.Isosi y'inyanya igomba kunyura muri bits ebyiri cyangwa eshatu kugirango isosi yoroshye.Umuvuduko wo kuzunguruka wa sinderi eshatu hamwe na scraper ni 1.0 mm (820 RPM), 0.8 mm (1000 R / min) na 0.4 mm (1000 R / min).
5).Ibigize hamwe nibitekerezo: ukurikije ubwoko nizina rya paste yinyanya, birakenewe kwibanda hamwe nibintu bigize umubiri wa sosi.Isosi y'inyanya ni ubwoko bwibicuruzwa biturutse ku mbuto yumwimerere nyuma yo gukubitwa.Kugirango uzamure uburyohe bwibicuruzwa, mubisanzwe byongerwamo umunyu 0.5% na 1% - 1.5% isukari yera.Ibigize isosi y'inyanya na sosi yo muri Chili ni isukari yera yera, umunyu, aside acike, igitunguru, tungurusumu, urusenda rutukura, ifu ya ginger, karungu, cinnamoni na nutge.Ukurikije isoko rikenewe, hari impinduka nyinshi muburyo.Ariko igipimo cyumunyu ni 2,5% ～ 3%, acide ni 0.5% ～ 1.2% (ubarwa na acide acike).Igitunguru, tungurusumu, nibindi bishyirwa mumitobe ya pulp hanyuma ukongeramo;Clove nibindi birungo bishyirwa mubikapu byimyenda, cyangwa igikapu cyimyenda gishyirwa mumufuka, hanyuma umufuka ugasohoka nyuma yisosi y'inyanya.Ubwinshi bwinyanya bwinyanya burashobora kugabanywa mukwiruka kwikirere no kugabanya umuvuduko mwinshi.Umuvuduko ukabije wa Atmospheric bivuze ko ibikoresho byegeranijwe muminota 20-40 hamwe na 6kg / cm2 yumuvuduko mwinshi mwinshi mumasafuriya ya sandwich.Ubushuhe bwa Vacuum buri muburyo bubiri bwa vacuum yibibumbano, bishyutswe na 1.5-2.0 kg / cm 2 yumuyaga ushushe, ibikoresho byibanda kuri 600 mm-700 mm ya vacuum, ubushyuhe bwibintu ni 50 ℃ - 60 ℃, ibara nuburyohe bwibicuruzwa nibyiza, ariko gushora ibikoresho birahenze.Isozero ryanyuma rya tomato paste yagenwe na refractometer.Iyo kwibumbira hamwe ibicuruzwa byari 0.5% - 1.0% hejuru yubusanzwe, kwibanda bishobora kurangira.
6).Gushyushya no kubika.Paste yibanze igomba gushyuha kugeza 90 ℃ ~ 95 ℃ hanyuma ikabikwa.Muri ibyo bikoresho harimo amabati, amabati ya pulasitike amenyo n'amacupa y'ibirahure.Kugeza ubu, isosi y'inyanya ipakiye ibikombe bya pulasitike cyangwa amenyo amenyo ameze nk'ibirungo.Ikigega kimaze kuzura, umwuka uzahinduka kandi uhite ufungwa.
7).Ubushyuhe nigihe cyo guhagarika no gukonjesha bigenwa nubushyuhe bwo guhererekanya ubushyuhe bwibikoresho bipakira, ubushobozi bwo gupakira hamwe nibintu bya rheologiya yibintu byumubiri wa sosi.Nyuma yo kuboneza urubyaro, amabati ya tinplate hamwe nudufuka twa pulasitike bikonjeshwa namazi, mugihe amacupa yikirahure (amabati) agomba gukonjeshwa buhoro buhoro hanyuma akayagabanyamo ibice kugirango hatabaho guturika.
